{"id":4694,"date":"2025-06-05T21:23:54","date_gmt":"2025-06-05T21:23:54","guid":{"rendered":"https:\/\/hapman.com\/?p=4694"},"modified":"2025-10-15T14:16:57","modified_gmt":"2025-10-15T14:16:57","slug":"ground-level-efficiency-safer-cleaner-protein-powder-handling-for-baked-goods","status":"publish","type":"post","link":"https:\/\/hapman.com\/ground-level-efficiency-safer-cleaner-protein-powder-handling-for-baked-goods\/","title":{"rendered":"Ground-Level Efficiency: Safer, Cleaner Protein Powder Handling for Baked Goods"},"content":{"rendered":"\n<p><strong>Industry: Food Processing, Baked Goods<\/strong><\/p>\n\n\n\n<p><strong>Customer Challenge:<\/strong> A Pennsylvania-based food manufacturer producing layered high-protein bars, granola bars, baked cookies, breakfast squares, brownies, and other high-protein baked goods needed a safe and efficient way to load various protein powders into a blender located approximately 11 feet above floor level. Additionally, the process required screening of the powders during dumping to prevent any foreign material from entering the batch\u2014ensuring high product quality and consistency.<\/p>\n\n\n\n<p><strong>Hapman Solution<\/strong>: To meet these challenges, Hapman provided a complete material handling system designed for safety, efficiency, and clean operation:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Series 500 5\u201d <a href=\"https:\/\/hapman.com\/equipment-and-systems\/conveyors\/helix-flexible-screw-conveyor\/\">Helix Flexible Screw Conveyor<\/a><\/li>\n<\/ul>\n\n\n\n<p>Engineered to convey various protein powders from a floor-level bag dump station to the elevated blender at a rate of approximately 250 lbs\/min. The flexible design ensures consistent flow of the material without separation or degradation. The conveyor system is mounted on a portable base with a tilting feature that allows it to be lowered for easy cleaning and maintenance\u2014ensuring minimal downtime and enhanced sanitation.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Model #30 FL <a href=\"https:\/\/hapman.com\/equipment-and-systems\/bag-handling\/small-bags\/bag-dump-stations\/\">Bag Dump Station<\/a> with Dust Collector and Screener<\/li>\n<\/ul>\n\n\n\n<p>This station allows operators to safely dump ingredients at ground level while integrated screening captures and removes any foreign material. The built-in dust collection system maintains a clean work environment by minimizing airborne particles.<\/p>\n\n\n\n<p><strong>Why Hapman<\/strong>: The customer selected Hapman based on a successful previous installation at a different plant location in 2022. The proven performance, reliability, and adaptability of Hapman\u2019s equipment made it the clear choice for this project. The ability to safely load ingredients from ground level, screen for contaminants, and reduce operator exposure were key decision factors.<\/p>\n\n\n\n<p><strong>Conclusion<\/strong>: By integrating Hapman&#8217;s flexible screw conveyor system with floor-level dumping, dust collection, and inline screening, the customer was able to enhance operational safety, maintain batch integrity, and support consistent production\u2014all with equipment that is easy to clean and maintain. This tailored solution demonstrates Hapman\u2019s ability to address the specialized needs of food manufacturers handling delicate bulk materials.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Hapman&#8217;s flexible screw conveyor system with floor-level dumping, dust collection, and inline screening, the customer was able to enhance operational safety, maintain batch integrity, and support consistent production.<\/p>\n","protected":false},"author":1,"featured_media":4695,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[11],"tags":[13,15,16],"post_products":[70,41],"post_industries":[44],"post_solutions":[51,54],"class_list":["post-4694","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application-expertise","tag-application-review","tag-helix-flexible-screw-conveyor","tag-dust-collection","post_products-bag-dump-stations","post_products-helix-flexible-screw-conveyor","post_industries-food","post_solutions-process-inefficiencies","post_solutions-dusting"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Protein Powder Conveying System for Food Manufacturers<\/title>\n<meta name=\"description\" content=\"Safe, efficient protein powder 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