In material handling, reliability and adaptability are key to maintaining smooth operations across industries. Since 1977, Hapman\u2019s Helix\u00ae Flexible Screw Conveyor has been a trusted solution for businesses seeking efficient and flexible material transport. Hapman\u2019s Helix\u00ae continues to offer the same proven performance with updated options and configurations to meet modern industry demands.<\/p>\n\n\n\n
The Helix\u00ae Flexible Screw Conveyor is designed to handle a wide variety of materials, from powders and granules to flakes, crystals, and pellets. Its versatility has made it a staple in industries ranging from food and chemical processing to wastewater and pharmaceuticals. Whether transporting materials for bulk processing, batching, or blending, the Helix\u00ae offers a practical solution that can be tailored to your operation\u2019s specific needs. This adaptability is why the Helix\u00ae remains one of the most trusted options for material handling nearly half a century after its introduction.<\/p>\n\n\n\n
Flexibility in Design<\/strong><\/p>\n\n\n\n One of the Helix\u00ae\u2019s standout features is its flexible design, which allows it to easily fit into various facility layouts, even in areas with limited space. The conveyor can transport materials horizontally up to 80 feet or achieve vertical discharge heights of up to 40 feet, providing a unique advantage over more rigid systems that may struggle with space constraints. This flexibility ensures that the Helix\u00ae can adapt to existing production lines without requiring significant modifications.<\/p>\n\n\n\n Available in sizes ranging from 2.5 inches to 8 inches in diameter, the Helix\u00ae offers a wide capacity range\u2014between 15 and 1,800 cubic feet per hour. This scalability means businesses, whether small-batch operations or high-volume production facilities, can find a Helix\u00ae model that suits their needs. With its extensive capacity range, the conveyor is suitable for handling everything from lightweight powders to denser, heavier materials.<\/p>\n\n\n\n Every material presents unique handling challenges, and Hapman understands that a one-size-fits-all approach doesn\u2019t work in material handling. The Helix\u00ae is equipped with multiple auger options that can be customized based on material characteristics. For example, sticky materials, fine powders, and heavy, abrasive substances all require different handling approaches, and the Helix\u00ae offers auger types specifically designed to optimize performance for each.<\/p>\n\n\n\n This attention to customization extends to other parts of the conveyor as well. The Helix\u00ae offers various hopper designs, allowing businesses to tailor their material feeding solution to their exact needs. Additionally, the option to add a center core is beneficial for operations handling dense or aerated materials, as it helps to mitigate common conveying challenges such as blockages or inconsistent flow.<\/p>\n\n\n\n These customizable features make the Helix\u00ae an adaptable and flexible option across industries including food processing, chemical, pharmaceutical, and wastewater. By offering a wide array of auger types and hopper configurations, Hapman ensures that customers can find the right setup for their specific materials and processes.<\/p>\n\n\n\n Designed with Efficiency in Mind<\/strong><\/p>\n\n\n\n Operational efficiency is another core advantage of the Helix\u00ae Flexible Screw Conveyor. Maintenance is often a significant source of downtime in industrial operations, but the Helix\u00ae helps minimize that with its tool-free casing removal feature. This allows operators to quickly and easily access the system for maintenance or cleaning, reducing the time spent on upkeep and keeping production lines running smoothly.<\/p>\n\n\n\n The Helix\u00ae also prioritizes worker safety. With its Hi\/Lo functionality, operators can safely control the conveyor from ground level, eliminating the need for ladders or lifts, and significantly reducing the risk of workplace accidents. Additionally, the portable base allows the conveyor to be easily moved between different processes, adding a level of operational flexibility that is particularly valuable in dynamic manufacturing environments.<\/p>\n\n\n\n For businesses that require precise material dosing, the Helix\u00ae offers advanced capabilities with its Loss-in-Weight Batching option. This feature integrates seamlessly with automated systems, providing programmable batch controls and built-in load cells to ensure accurate material dosing. Whether you\u2019re handling delicate pharmaceutical ingredients or more robust materials like grains and powders in food processing, the precision provided by the Loss-in-Weight Batching system ensures that your operations remain efficient and reliable.<\/p>\n\n\n\n This precision makes the Helix\u00ae an ideal solution for industries such as pharmaceuticals, where contamination-free handling and exact dosing are critical. Stainless steel construction ensures compliance with sanitary requirements, while the ability to integrate with automated systems makes it a highly effective tool for precise material control in these settings.<\/p>\n\n\n\n